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Pulp and paper mill inspections, closed out before startup.

The form your mill already uses, digitized as is. Filled out by photo and voice, with no signal under the steel, and every finding pinned to its level and asset.

Maintenance inspector checking the wood-chip conveyor on a tablet, with the chip pile and the pulp mill behind.
PAIR drawing viewer: “Recovery boiler · Wall tube map” (Annual shutdown · Recovery boiler) with 7 records placed on the drawing, “Wall thinning · tube A-41” selected.

Today / With PAIR

Five processes that cost your mill hours today, and how PAIR changes them

TodayWith PAIR
Each contractor turns in paper sheets at shift end, and planning keys them in while the outage clock keeps running. Mill shutdown · major maintenance inspectionsEvery record arrives time-stamped and signed. Rules create the task with an owner and a due date, and progress shows on the dashboard.
Findings go into a notebook and get located from memory: “north side, roughly the third floor.” Recovery boiler · inspection by elevationEvery finding is pinned to its boiler elevation, with photo, time and owner, and added to the asset history.
Operators walk pumps, valves and tanks with a printed checklist that gets keyed in, if ever, at week’s end. Digester and fiber line · equipment roundsThe round is filled out by photo and voice, offline. AI proposes the values and the operator approves them before closing.with AI
The anomaly lands in the shift log, not in the asset history, and next time nobody can find it. Paper machine · rolls, clothing and dryersEvery anomaly is added to the asset history, and the dashboard shows where it repeats, no spreadsheet required.
The day’s readings and observations are copied into spreadsheets, and the monthly report is pieced together by email. Woodyard and effluent treatment · daily roundsEvery reading keeps its fill time. The report comes out as a PDF with your company letterhead, or exports to Excel.

Smart captureProfessional

Your forms fill themselves with AI.

A photo, the paper sheet or your voice: AI fills each field and marks where it came from. You just review and save.

  • PAIR VisionAI Take a photo and AI fills the fields with what it sees.
  • PAIR ScanAI Scan the paper sheet and AI moves its data into the form.
  • PAIR VoiceAI Speak and AI transcribes and fills the fields.
The “Recovery boiler inspection” form on the phone: Tube condition filled by PAIR Vision, UT thickness reading by PAIR Scan and Recommended action by PAIR Voice, each with its colored dot.

What it costs your mill today

Digester, recovery boiler, fiber line, paper machine, woodyard and effluent treatment.

  1. During the outage, inspection sheets pile up and startup waits for someone to type them in.

  2. The photo of the recovery boiler finding shows no level and no date, and nobody remembers who took it.

  3. The failure comes back, the asset history is scattered across three shifts of spreadsheets, and troubleshooting starts over.

What you start with

  • PAIR records table for the “Shutdown maintenance inspection” form, with columns Asset, Contractor, Work order.
    Form 01

    Shutdown major maintenance inspection, by asset and by contractor

  • Record RB-233 of the “Recovery boiler inspection by elevation” form in PAIR. Tube no.: A-41; UT thickness (in): 0.176.
    Form 02

    Recovery boiler inspection by elevation, with photo evidence

  • Record WP-884 of the “Work permit and lockout/tagout” form in PAIR. Equipment: Refiner R-3; Task: Replace refiner plates.
    Form 03

    Work permit and lockout/tagout for equipment intervention

And many more, built around your operation. Ask us.

Frequently asked questions

How do I digitize shutdown inspections at a pulp mill?

With a photo. Snap the shutdown form, or any document, and in a couple of minutes or less the app turns it into a form with its sections, fields and checkboxes. You can also do it over WhatsApp with our chatbot, or build it field by field in the app.

Does it work in parts of the mill with no signal?

Yes. In a gallery, an electrical room or inside a piece of equipment, the form fills out completely offline, and anything pending syncs on its own once coverage returns. Every record keeps the fill time and the server arrival time.

How do you track maintenance history by asset at a paper mill?

Every inspection is added to the asset history, with due dates per item. Every correction logs who, when and why. Everything exports to Excel or PDF, and a read-only API feeds Power BI.

Related industries

Demo

Send us the form for your next shutdown

Send a photo or a PDF of the form your mill uses today, and we hand it back digitized, ready to fill out in the field, with or without signal.

Would you rather look at the plans first? See pricing.

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